California Code of Regulations (Last Updated: August 6, 2014) |
Title 8. Industrial Relations |
Division 1. Department of Industrial Relations |
Chapter 4. Division of Industrial Safety |
Subchapter 7. General Industry Safety Orders |
Group 3. General Plant Equipment and Special Operations |
Article 21. Use, Care, and Protection of Abrasive Wheels |
§ 3583. Portable Abrasive Wheels.
Latest version.
- (a) General requirements. Abrasive wheels shall be used only on machines provided with safety guards as required in Section 3577(b).(b) A safety guard shall cover the spindle end, nut and flange projections. The safety guard shall be mounted so as to maintain proper alignment with the wheel, and the strength of the fastenings shall exceed the strength of the guard.Exceptions: (1) Safety guards on all operations where the work provides a suitable measure of protection to the operator may be so constructed that the spindle end, nut and outer flange are exposed. Where the nature of the work is such as to entirely cover the side of the wheel, the side covers of the guard may be omitted. (2) The spindle end, nut, and outer flange may be exposed on portable machines designed for, and used with, Types 6, 11, 27, and 28 abrasive wheels, cutting-off wheels, and tuck pointing wheels.(c) Cup wheels. Cup wheels (Types 6 and 11) shall be protected by:(1) Safety guards as specified in this section; or(2) Special “Revolving Cup Guards” which mount behind the wheel and turn with it. They shall be made of steel or other material with adequate strength and shall enclose the wheel sides upward from the back for one-third of the wheel thickness. The mounting features shall conform with all regulations. (See Section 3580.) It is necessary to maintain clearance between the wheel side and the guard. The clearance shall not exceed one-sixteenth inch; or,(3) Some other form of guard that will insure as good protection as that which would be provided by the guards specified in subsections (a) and (b) of this section.(d) Vertical portable grinders. Safety guards used on machines known as right angle head or vertical portable grinders shall have a maximum exposure angle of 180 degrees, and the guard shall be so located so as to be between the operator and the wheel during use. Adjustment of guard shall be such that pieces of an accidentally broken wheel will be deflected away from the operator. (See Figure A-22 of Appendix E.)(e) Other portable grinders. The maximum angular exposure of the grinding wheel periphery and sides for safety guards used on other portable grinding machines shall not exceed 180 degrees and the top half of the wheel shall be enclosed at all times. (See Figure A-23 of Appendix E.)(f) Mounting and inspection of abrasive wheels.(1) Immediately before mounting, all wheels shall be closely inspected and sounded by the user to make sure they have not been damaged in transit, storage, or otherwise. The spindle speed of the machine shall be checked before mounting of the wheel to be certain that it does not exceed the maximum operating speed marked on the wheel.(2) Grinding wheels shall fit freely on the spindle and remain free under all grinding conditions. A controlled clearance between the wheel hole and the machine spindle (or wheel sleeves or adaptors) is essential to avoid excessive pressure from mounting and spindle expansion. To accomplish this, the machine spindle shall be made to nominal (standard) size plus zero minus .002 inch, and the wheel hole shall be made suitably oversize to assure safety clearance under the conditions of operating heat and pressure.(3) All contact surfaces of wheels, blotters, and flanges shall be flat and free of foreign matter.(4) When a bushing is used in the wheel hole it shall not exceed the width of the wheel and shall not contact the flanges.TABLE A-1 MINIMUM DIMENSIONS FOR STRAIGHT RELIEVED FLANGESA [FNa1]BCDEMinimumRadial Width ofMinimumMinimumOutsideBearing SurfaceThicknessThickness ofDiameterDiameter ofof FlangeFlange at Edgeof WheelFlangesMinimumMaximumat Boreof RecessInchesInchesInchesInchesInchesInches1⅜1/16⅛1/161/162¾⅛3/16⅛3/3331⅛3/163/163/3341⅛⅛3/163/16⅛51¾3/16¼¼⅛62¼½⅜3/1672½¼⅓⅜3/1683¼½⅜3/16103½3/16⅜⅜¼1243/16⅜⅓3/16144½⅜¾½3/16165½½1½3/16186½1⅜⅜207⅜1¼⅜⅜227½⅜1¼⅜7/16248¾1¼⅜7/16268½¾1¼⅛½2810⅞1½¾½3010⅞1½¾⅜361212⅞¾421412⅞¾48161¼21⅛160201¼21¼1⅛72241½2½1⅜1¼[FNa1] Flanges for wheels under 2 inches diameter may be unrelieved and shall be maintained flat and true.TABLE A-2MINIMUM DIMENSIONS FOR STRAIGHT UNRELIEVED FLANGES FORWHEELS WITH THREADED INSERTS OR PROTJECTING STUDSB [FNa1]TAMinimum OutsideMinimum ThicknessDiameter of WheelDiameter of Flangeof FlangeInchesInchesInches1⅜⅛21⅛313/1641⅜3/1651¾¼62⅜[FNNote:] a1 Must be large enough to extend beyond the bushing. Where prong anchor or cupback bushing are used, this footnote does not apply.TABLE A-3MINIMUM DIMENSIONS FOR STRAIGHT ADAPTOR FLANGE—FOR ORGANIC BONDED WHEELS OVER 1¼ INCH THICK [FNa1]EBDMinimumF*Wheel DiameterWheelMinimumMinimumThickness of(D-E)HoleFlangeThickness ofFlange at EdgeMinimumDiameterDiameterFlange at Boreof UndercutThicknessInchesInchesInchesInchesInchesInches1246⅞⅜½to57⅞⅜½1468⅞⅜½Larger than46⅞⅜½1457⅞⅜½to68⅞⅜½1879⅞⅜½810⅞⅜½Larger than681⅓⅛18791½½to8101½½2410121½½12141½½Larger than 24 to 3012151½½Larger than 30 to 3612151⅜⅞½[FNa1] For wheels under 1¼ inch thick F dimension shall not exceed 40% of wheel thickness.TABLE A-4MINIMUM DIMENSIONS FOR STRAIGHT FLANGES—FOR MECHANICALGRINDERS12,500 S.F.P.M. to 16,5000 S.F.P.M. [FN1]‘E‘ Minimum‘B‘ Minimum‘D‘ MinimumThickness ofF [FNa1] (D-E)WheelWheel HoleFlangeThickness ofFlange at EdgeMinimumDiameterDiameterDiameterFlange at Boreof UndercutThickness20681½½208101½¾¾241215211301215211361215211[FN1]FLANGES shall be of steel, quality SAE 1040 or equivalent, annealed plate, heat treated to R 25-30.[FNa1] For wheels under 1¼ inch thick F dimension shall not exceed 40% of wheel thickness.TABLE A-5MINIMUM DIMENSIONS FOR STRAIGHT FLANGES USED ASWHEEL SLEEVES FOR PRECISION GRINDING ONLYEBDMinimumMinimum OutsideMinimum ThicknessThickness ofWheelDiameter ofof FlangeFlange at edgeWheel DiameterHole DiameterFlangeat Boreof UndercutInchesInchesInchesInchesInches12 to 1457⅛7/1657⅜7/1668⅜7/16Larger than 14 to 20810⅜7/161011½⅜7/161213½⅜7/15810¾½Larger than 20 to 301011½¾½1213½¾½1517½¾½1213½¾½1617½¾½Larger than 30 to 421819½¾½2021½¾½16201¾Larger than 42 to 6020241¾24291⅛⅞[FNNote:] These flanges may be clamped together by means of a central nut, or by a series of bolts or some other equivalent mans of fastening. For hole sizes smaller than shown in this table, use table A-1.TABLE A-6GUIDE FOR CONSTRUCTION OF BAND TYPE GUARDSMaximum Wheel Speed 7000 SFPMMaximumThicknessDistanceMinimumThicknessMinimumbetweenMaterialDiameter ofof BandDiameterCenters ofSpecificationsWheelAof RivetsRivetsInchesInchesInchesInchesUnder 81/163/16¾Hot Rolled Steel SAE 10088 to 24⅛¼1Over 24 to 30¼⅜1¼TABLES A-7 through A-18HISTORY1. New section filed 11-22-85; effective thirtieth day thereafter (Register 85, No. 48).Note: Authority cited: Section 142.3, Labor Code. Reference: Section 142.3, Labor Code.HISTORY1. New NOTE filed 11-22-85; effective thirtieth day thereafter (Register 85, No. 48).Note: Authority cited: Section 142.3, Labor Code. Reference: Section 142.3, Labor Code.HISTORY1. New NOTE filed 11-22-85; effective thirtieth day thereafter (Register 85, No. 48).Note: Authority cited: Section 142.3, Labor Code. Reference: Section 142.3, Labor Code.HISTORY1. New NOTE filed 11-22-85; effective thirtieth day thereafter (Register 85, No. 48).Note: Authority cited: Section 142.3, Labor Code. Reference: Section 142.3, Labor Code.HISTORY1. New NOTE filed 11-22-85; effective thirtieth day thereafter (Register 85, No. 48).Note: Authority cited: Section 142.3, Labor Code. Reference: Section 142.3, Labor Code.HISTORY1. New NOTE filed 11-22-85; effective thirtieth day thereafter (Register 85, No. 48).Note: Authority cited: Section 142.3, Labor Code. Reference: Section 142.3, Labor Code.HISTORY1. New NOTE filed 11-22-85; effective thirtieth day thereafter (Register 85, No. 48).HISTORY1. New Tables A-7 through A-18 filed 7-26-78; effective thirtieth day thereafter (Register 78, No. 30).2. Repealer of Tables A-7 through A-18 filed 11-22-85; effective thirtieth day thereafter (Register 85, No. 48).
Note
Note: Authority cited: Section 142.3, Labor Code. Reference: Section 142.3, Labor Code.